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API-577
  • Exam Code: API-577
  • Exam Name: Welding Inspection And Metallurgy
  • Updated: Oct 11, 2026
  • No. of Questions: 112 Questions and Answers
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API API-577 Exam Overview:

Certification Vendor:American Petroleum Institute (API)
Exam Name:Welding Inspection and Metallurgy Exam
Exam Number:API-577
Exam Format:Multiple-choice questions, Closed-book exam
Exam Price:$440 USD
Related Certifications:API 510 Pressure Vessel Inspector
API 653 Aboveground Storage Tank Inspector
API 570 Piping Inspector
Exam Duration:195 minutes
Passing Score:Scaled score, approximately 70%
Available Languages:English
Certificate Validity Period:3 years
Real Exam Qty:110 (100 scored, 10 pre-test)
Recommended Training:API Recommended Training Resources
Exam Registration:API Official Registration
Sample Questions: DOWNLOAD DEMO
Exam Way:Online remote proctored or in-person at Prometric test centers
Pre Condition:Hold current API 510, 570 or 653 certification; or BS/BE + 1 year experience; or 2-year degree + 2 years experience; or high school + 3 years experience (all within last 10 years)
Official Syllabus URL:https://www.api.org/products-and-services/individual-certification-programs/certifications/api577

API API-577 Exam Syllabus Topics:

SectionWeightObjectives
Welding Procedures and Qualifications20%- Essential and non-essential variables
- Welding Procedure Specification (WPS)
- Welder performance qualification
- Procedure Qualification Record (PQR)
Industry Applications and Standards10%- Refining and petrochemical plant welding requirements
- Safety and quality control in welding operations
- API RP 577 and related codes/standards
Welding Materials and Consumables15%- Filler metal classification and selection
- P-number and F-number assignments
- Consumable storage, handling and control
Welding Processes20%- Welding parameters and their effects
- Common welding processes (SMAW, GTAW, GMAW, FCAW, SAW, etc.)
- Process principles, equipment, applications and limitations
Welding Inspection Techniques15%- Visual inspection methods and criteria
- Inspection planning and documentation
- Non-destructive examination (NDE) methods related to welding
- Defect evaluation and acceptance standards
Welding Metallurgy20%- Weld defects and metallurgical causes
- Phase transformations and cooling rates
- Material properties and classifications
- Heat-affected zone (HAZ) and microstructure changes

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The API-577 exam is the official assessment for the API Welding Inspection And Metallurgy certification from API. Across the wide landscape of IT certifications, this credential verifies that you can apply its published objectives in realistic scenarios — and since most candidates aim to succeed in one focused attempt, the quality of your practice material is the variable that matters most.

Official registration for the API-577 exam runs through these channels:

That registration is with the exam provider — buying practice materials from Lead2Passed requires no registration at all.

Passing the API-577 exam requires Scaled score, approximately 70%, and the registration fee is $440 USD. Since one focused attempt is the goal for most candidates, thorough practice beforehand protects both your score and your wallet.

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Hold current API 510, 570 or 653 certification; or BS/BE + 1 year experience; or 2-year degree + 2 years experience; or high school + 3 years experience (all within last 10 years)

API offers these training resources for candidates:

Pair official training with a practice bank compiled by an expert team, and your preparation covers both understanding and application.

The official outline organizes the API-577 exam into weighted domains, including:

  • Industry Applications and Standards (10%)
  • Welding Inspection Techniques (15%)
  • Welding Processes (20%)

The API Welding Inspection And Metallurgy practice questions at Lead2Passed are built around these same objectives — request the free demo by email to see how the content maps onto them.

The API-577 exam contains 110 (100 scored, 10 pre-test) questions with 195 minutes minutes to complete them. Timed practice under the same limits is the reliable way to make that constraint feel routine.

API Welding Inspection And Metallurgy Sample Questions:

What is the minimum liquid level that should be maintained above the area that is to be hot tapped on a storage tank or vessel?

  • A. 1 ft. (300 mm)
  • B. 3 ft. (900 mm)
  • C. 4 ft. (1200 mm)
  • D. 2 ft. (600 mm)
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

What is the liquid flow rate range that should be maintained in piping to be hot tapped?

  • A. 1.3 - 4.0 ft./sec (0.40 - 1.20 m/sec)
  • B. 2.3 - 3.3 ft./sec (0.70 - 1.00 m/sec)
  • C. 4.1 - 5.5 ft./sec (1.25 - 1.68 m/sec)
  • D. 0.05 - 2.7 ft./sec (0.015 - 0.82 m/sec)
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

The size and width of the weld HAZ is dependent upon:

  • A. The heat input during welding.
  • B. The thickness of the metal.
  • C. The residual hardness of the weld joint.
  • D. The properties of the base metal.
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

API Recommended Practice 2201 primarily covers the:

  • A. Safety aspects of in-service welding.
  • B. Technical aspects of hot tapping.
  • C. WPS/PQR aspects of in-service welding.
  • D. Weldability aspects of in-service welding.
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

For hot tap and in-service welding, above what carbon equivalent limit is it recommended to use extra low hydrogen electrodes to weld carbon steels?

  • A. 0.30%
  • B. 0.35%
  • C. 0.42%
  • D. 0.48%
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

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